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Ashirwad Carbonics (India) Pvt Ltd

Ashirwad Carbonics (India) Pvt Ltd

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CO2 Cylinder Filling System

Ashirwad Carbonics (India) Pvt Ltd

CO2 Cylinder Filling System is a universal unit, specifically developed for rapid filling of cylinders with gas. The filling system is designed to avoid high temperature excursions while filling high pressure CO2 cylinders. It is integrated with filling pump, transfer pump, manifold and filling machine for continuous operation.

Accuracy and continuity are the two features that make our filling systems high in demand in market. One of the major advantages in this system is that it doesn't require lubricating oils for gears as it is done by liquid CO2 only. Quick connect filling heads ensure rapid filling and fill control box is integrated to avoid any loss of gas or liquid.



Ashirwad Carbonics (India) Pvt Ltd

CO2 Filling Machine


CO2 Filling Machine is a one stop solution specially designed to accurately fill CO2 cylinders by weight. These are capable of filling high pressure CO2 cylinders. Integrated with two filling stands and twin fill control box, the machine ensures continuous operation. There are also electronic weighing indicators with weighing platforms and quick connect filling heads. These machines are also used to fill fire extinguishers with CO2.

  • CO2 Filling Machine
  • CO2 Filling Machine


Ashirwad Carbonics (India) Pvt Ltd

Features


  • Can fill liquified CO2 in high pressure cylinders
  • Continuous operation
  • When one cylinder is being filled the other one is prepared for filling
  • Accuracy in filling
  • Two filling stands
  • Excellent filling rate and pressure

Ashirwad Carbonics (India) Pvt Ltd


Specifications


  • Net weight : 220 kg
  • Operating voltage : 400 V / 50 Hz / 3 Ph (other voltages on request)
  • Nominal capacity : 800 kg/hr
  • Operating pressure : 130 bar



We welcome your enquiry & try to respond in shortest possible time

Ashirwad Carbonics (India) Pvt Ltd

CO2 Filling Pump


CO2 Filling Pump is used extensively in industries for filling cylinders. It pumps the liquified form of CO2 from the source to the cylinder filling system. The pump is specifically designed to handle liquid CO2 at extremely low temperature, at pressure of approx, 22kg/ cm2. In addition to this, it has the capacity to pump the same CO2 in cylinders at 80 kg/cm or more pressure level. Piping circuits are wisely planned and designed for continuous operation of pump.

  • CO2 Filling Pump
  • CO2 Filling Pump


Ashirwad Carbonics (India) Pvt Ltd

Features


  • Extremely low requirements of NPSH
  • Gland packing
  • Excess liquid is returned back to the storage system
  • Leak proof operation
  • Reduced gas loss
  • Low maintenance required
  • All spare parts are available off the shelf
  • Quick cool down
  • Designed for continuous operation

Ashirwad Carbonics (India) Pvt Ltd


Specifications


  • NPSH required : 0.1 to 0.5 m
  • Can handle CO2 at pressure : 22kg/ cm2
  • Pump CO2 in cylinders at pressure : 80 kg/cm or more



We welcome your enquiry & try to respond in shortest possible time

Ashirwad Carbonics (India) Pvt Ltd

CO2 Filling Manifold


CO2 Filling Manifold is developed as a smart solution for small demand of CO2. It ensures maximum flexibility and continuous gas supply. We have integrated two headers in the manifold, each having provision for filling 30 cylinders at a time. Post production in plants, the liquids and gases are filled in the cylinders by these manifolds. In addition to this, the system is also incorporated with pressure reducing valve station RV100 and cylinder support racks. We have four standard sizes of cylinder manifold systems and others can be made available on request.

  • CO2 Filling Manifold
  • CO2 Filling Manifold


Ashirwad Carbonics (India) Pvt Ltd

Features


  • Continuous CO2 gas supply
  • Integrated with two headers filling 30 cylinders at a time
  • Maximum flexibility
  • Safe operation
  • Continuous CO2 gas supply
  • Easy installation
  • Accurate and constant gas flow

Ashirwad Carbonics (India) Pvt Ltd


Specifications


Size of manifold Hourly capacity if all cylinders are in use Hourly capacity if 50% of the cylinders are in use
2 x 5 CO2 cylinders 30 kg/hr 15 kg/hr
2 x 10 CO2 cylinders 60 kg/hr 30 kg/hr
2 x 20 CO2 cylinders 120 kg/hr 60 kg/hr
2 x 30 CO2 cylinders 180 kg/hr 90 kg/hr



We welcome your enquiry & try to respond in shortest possible time

Ashirwad Carbonics (India) Pvt Ltd

CO2 Transfer Pump


CO2 Transfer Pump is specially designed and engineered to move large quantities of carbon dioxide between two low pressure vessels. The pump is integrated with precision-cut, interlocking gears to boost the liquid carbon dioxide through the pressure vessels. One of the major advantages with these pumps is that the gears installed are lubricated by the liquid CO2, thus, eliminating the requirement of oil. The model of transfer pump, we design is reversible, thus it avoids the requirement of troublesome loading and discharge pipework arrangements.

  • CO2 Transfer Pump
  • CO2 Transfer Pump


Ashirwad Carbonics (India) Pvt Ltd

Features


  • Positive displacement vane pump
  • Electric motor and controls suitable for outdoor service
  • Standard belt drive
  • Piping options for bi-directional flow
  • Capacities are based on a maximum differential pressure
  • Differential pressure by-pass valve

Ashirwad Carbonics (India) Pvt Ltd


Specifications


  • Capacity of upto : 9,000 kg/hr , 17,000 kg/hr
  • Motor : 4 kW, 5.5 kW



We welcome your enquiry & try to respond in shortest possible time

Ashirwad Carbonics (India) Pvt Ltd

Ethylene Oxide Filling Station


Ethylene Oxide Filling Station is used extensively for rapid filling of cylinders with gas. Today, several specialty gases are filled in cylinders and then sold. Each and every cylinder is carefully examined for any possible failure prior to filling. Our filling station is wisely integrated with scrubbers that creates vacuum in the cylinder so as to avoid any amount of dangerous gas in the cylinder after filling and closing.

  • Ethylene Oxide Filling Station
  • Ethylene Oxide Filling Station


Ashirwad Carbonics (India) Pvt Ltd

Features


  • Multi - purpose scrubbers
    • Cylinders are attached to these scrubbers, and the gas residues are removed
    • Later, the gas residues are transformed chemically into harmless products, with a higher boiling point
    • In some cases, these products can be used to solve the purpose of secondary raw materials
  • Vacuum
    • A vacuum is immediately generated in the cylinders by the scrubber
    • This eliminates the need for a vacuum pump
    • The flexibles installed in the filling station are also emptied and vacuumed
    • This prevents the escape of dangerous gases to the environment
  • Security
    • 4 distinct security mechanisms are active to avoid the suction of reactive scrubber solution into the vacuumed cylinder or flexible
    • Due to this, scrubbers can easily handle pump failure, power interruptions or other unexpected incidents without any safety risks



We welcome your enquiry & try to respond in shortest possible time




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